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'LAST POWER' Project Reports Achievements
CompoundSemi News Staff

May 20, 2013...'LAST POWER', the EU program to develop reliable and economical power electronics, recently reported on the project's achievements. The project was launched in 2010 through the European Nanoelectronics Initiative Advisory Council (ENIAC) Joint Undertaking (JU), which links private companies, universities and public research centers to study of wide bandgap semiconductors (SiC and GaN). ‘LAST POWER’ is an acronym for 'Large Area silicon carbide Substrates and heTeroepitaxial GaN for POWER device applications'.

The main achievements stemmed from SiCrystal’s development of 150mm diameter substrates with a cut-off angle of 2°-off axis with comparable quality to the 100mm 4°-off material available at the project’s beginning. At LPE/ETC, a novel CVD (Chemical Vapor Deposition) reactor was employed to fabricate 600-1200V JBS (Junction Barrier Schottky) diodes and MOSFETs on 150mm 4H-SiC. The JBS diodes on 150 mm substrates had electrical performance comparable with the state-of-the-art 4°-off material. Chemical mechanical polishing (CMP) process, StepSiC ® reclamation and planarization from NOVASiC, enabled the JBS fabrication. The same company also developed epitaxial growth process for fabricating both MOSFET and JFET devices.

Acreo and FORTH with the support of CCR, jointly developed novel modules for high-temperature 4H-SiC JFETs and MOSFETs. CCR studied molding compounds and “lead-free” die-attach materials for reliable packaging.

ST Microelectronics also successfully produced AlGaN/GaN HEMTs epitaxial structures with a 3 μm thickness and 200V breakdown. Last Power collaborated with IMM-CNR, Unipress, and ST to develop ‘gold free’ production for normally-off AlGaN/GaN HEMTs that is fully compatible with the fabrication process at the ST production line.

Research into High-thermal-conductivity Substrates for GaN Electronics Gets UK Funding
CompoundSemi News Staff

April 29, 2013...Researchers from the University of Bath and the University of Bristol will receive funding totaling more than £823,800 from UK’s Engineering and Physical Sciences Research Council (EPSRC) over the next three years years. The project is to develop highly thermally conductive substrates for GaN electronics.

A £430,597 grant (EPSRC reference EP/K024337/1) was awarded to the University of Bath’s Department of Electronic and Electrical Engineering with principal investigator Dr DWE Allsopp joined by professor W Wang. A £393,218 grant (EPSRC reference EP/K024345/1) goes to the University of Bristol’s Department of Physics, with principal investigator professor M Kuball and professor D Cherns. IQE Silicon Compounds Ltd, NXP Semiconductors UK Ltd and Plessey Semiconductors Ltd will partner with the University of Bristol.

According to the researchers, AlGaN/GaN high electron mobility transistors (HEMTs) will enable future power conditioning applications, and be used for high efficiency military and civilian, microwave and RF systems. The researchers note that although the performance of AlGaN/GaN HEMTs presently reaches RF powers up to 40W/mm, at frequencies exceeding 300 GHz, its reliability, which is often thermally limited, is a serious issue.

The project aims to mitigate this issue through developing novel substrates that have higher heat extraction capabilities than SiC and developing low cost substrates that have improved heat extraction compared to GaN-on-silicon for more cost sensitive power electronics. The researchers assert that improvement in heat spreading will imcrease reliability and circuit efficiency and ease Gan electronics constraints.

U.S. Photovoltaic Manufacturing Consortium and NREL Collaborate to Develop Thin Film PV Cells and Modules
CompoundSemi News Staff

March 18, 2013...The National Renewable Energy Laboratory (NREL) and the Photovoltaic Manufacturing Consortium (PVMC) have agreed to improve manufacturing of solar cells, including thin film, advanced silicon, and future materials. These national partnerships are modeled after the research from not-for-profit consortium, Semiconductor Manufacturing Technology (SEMATECH) and the College of Nanoscale Science and Engineering (CNSE).

NREL’s pioneering work in renewable energy and photovoltaic research includes establishing processes, measurement and characterization capabilities, and gaining expertise in all the major PV conversion technologies. In the collaboration, PVMC will reportedly leverage decades of knowledge and capabilities in materials and cell processing, advanced testing, metrology and materials analysis, and modeling. Additionally, the NREL and PVMC collaboration will be expanded to other national labs.

"Through this initiative, we look forward to enhancing the manufacturability of thin film solar PV technologies, which is critical to enabling increased usage in residential, commercial and utility applications across the country," commented Dr. Pradeep Haldar, PVMC Chief Operating and Technology Officer and CNSE Vice President for Clean Energy Programs.

"Together we are leading the national effort to help facilitate the transfer and commercialization of future solar products, equipment, and manufacturing lines including thin film, advanced silicon, and future materials," said Joe Hudgins, senior VP of business development and strategic alliances, PVMC.

Several on-going initiatives are currently attempting improve PV manufacturing development such as the recently signed Memorandum of Understanding (MOU) of SEMI and PVMC to cooperate on standards and roadmap activities in the solar thin film industry.

Emcore Awarded DOD Contract
CompoundSemi News Staff

February 18, 2013...Emcore Corp. of Albuquerque, New Mexico USA, was awarded a $7,364,902 cost-plus-fixed-fee contract for the Advanced Multi-Junction Space Cell Producibility Program.  The project is to be conducted in at the company's Albuquerque facility.  Work is expected to be completed by April 13, 2018.  The company was contracted through the U.S.Department of Defense, and Wright-Patterson Air Force Base, Ohio. The goal of the project is to improve the manufacturing processing capabilities and qualify solar cells to at least 33 percent efficiency. The program is looking to qualify high efficiency, flexible or rigid, multi-junction space solar cells.  Currently, the firm's highest efficiency solar cell operates at a minimum of 29.5% efficiency.

GraphenSiC AB Receives €60,000 in Business Support from Swedish Energy Agency
CompoundSemi News Staff

January 28, 2013...The Swedish Energy Agency granted Linköping University spin-off GraphenSiC AB about €60,000 for business development. The company says the funding will give it increased opportunities for international development of its epitaxial graphene on silicon carbide (SiC) technology. Applications for the technology range from energy related electronics to various approaches of biosensors.

In 2012 Graphensic was selected as one of the 33 hottest technology start‐up companies in Sweden. The company is a member of LEAD Incubator that
support start‐up companies from university research. GraphenSic says that the new financing will  allow the company to hire an experienced entrepreneur as chairman of the board to lead the company and work with the sales and marketing. The firm noted that in 2013 it may require further investment for new production equipment if the need for production increases rapidly.

HexaTech Awarded ARPA-E Contract For Aluminum Nitride (AlN) High Voltage Power Electronics
CompoundSemi News Staff

December 17, 2012...HexaTech, Inc. of Morrisville, North Carolina USA, has received a $2.2 M award from the U.S. Department of Energy Advanced Research Projects Agency – Energy (ARPA-E) to develop new aluminum nitride (AlN)-based power semiconductor technology for the modernization the electrical power grid. HexaTech's AlN technology leverages very low dislocation density single crystal AlN substrates. The company plans to use the funding to develop novel doping schemes and contact metals for AlN/AlGaN with high Al content.

Dr. Baxter Moody, Director of Engineering stated, “The development will enable a significant step toward producing 20 kV AlN-based Schottky diodes (SBD, JBSD) and transistors (JFET, MOSFET). The ARPA-E contract has opened the door for the material development and research to demonstrate AlN high-voltage, high-efficiency power conversion capability.”

The company asserts that for power systems and grid-scale power conversion applications, high efficiency AlN-based power devices will offer a significant reduction in size, weight, and cooling. Experimental devices based on Silicon Carbide (SiC) technology are currently being developed. However, the company expects aluminum nitride will enable power electronics with a 10X improvement in performance compared to silicon carbide.. HexaTech asserts that based on the wide bandgap material properties of AlN, the critical field is 6X larger, the on resistance will be lower, and the resulting power device area will be smaller for a comparable power level.

Semprius to Supply High Concentration Photovoltaic Modules to Pratt & Whitney Rocketdyne for Department of Defense
CompoundSemi News Staff

December 3, 2012...Semprius of Durham, North Carolina USA will be supplying its high concentration photovoltaic (HCPV) modules to Pratt & Whitney Rocketdyne for the Department of Defense. Pratt & Whitney Rocketdyne (PWR) received a $2.3 million award from the Environmental Security Technology Certification Program (ESTCP) office of the U.S. Department of Defense for the project which will supply the HCPV technology for DoD installations and other commercial and utility scale applications.

As part of the project PWR will install a 200 kilowatt solar system at Edwards Air Force Base in California. The system will be comprised of 2,400 Semprius modules mounted on dual-axis trackers. It will produce over 400,000 kWh of electricity annually, which is enough to power 40 homes.

Semprius modules have reportedly reached 33.9 percent efficiency. Semprius and PWR, part of United Technologies Corp., began collaborating 18 months ago at the University of Alabama-Huntsville, to scale up the technology into a cost-effective, commercial-grade system.

"Having spent several years evaluating emerging PV technologies, we've selected Semprius because of the potential of their technology to drive down the cost of solar electricity significantly," said Randy Parsley, renewable energy program manager at PWR. "We look forward to executing this project with Semprius to help the DoD begin to achieve its energy independence and energy security goals."

Stion Receives $2 Million DOE Award to Scale Up Production of Tandem Junction Cells
CompoundSemi News Staff

November 26, 2012...Stion, a manufacturer of copper indium gallium selenium and sulfur (CIGS) solar modules baed in San Jose, California USA, announced a $2 million award from the US Department of Energy’s SunShot Initiative.The initiative is to continue pilot production and scale-up of its ultra high-efficiency thin film modules based on proprietary tandem junction technology. The tandem junction technology uses the company's CIGS solar modules as the base. On top of that a second layer that is geared to convert sunlight from a different part of the spectrum. The tandem structure maintains the same glass / glass packaging design as Stion’s current commercial modules.

The award is a Tier 2 grant under the Sunshot’s Incubator 7 Program and is designed to accelerate the transition to commercial production. It is a follow-on to the Tier 1 award given to Stion in February 2011. As part of Tier 1, Stion successfully advanced its technology into commercial prototype stage and produced tandem junction prototype modules at 18.8% aperture efficiency, the highest for any module prototype based on thin-film technology.

Stion contends that its unique approach to thin film PV leverages proprietary materials and device expertise along with a robust, high-volume manufacturing process based on readily available, standardized equipment. Stion began shipments of products in March based on its single junction CIGS technology, and has produced commercial modules with as high as 15.6% aperture efficiency.

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