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Editorial: Where are the LEDs?
 
... Our news editor, Scott McMahan, evaluates what's actually available to the general public in LED-based residential lighting these days, and reports his findings in this guest editorial. JMcD In my recent attempt to see how widespread LEDs for general lighting have actually penetrated the marketplace at this stage of...
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Swiss Researchers Report High Quality Thin GaN HVPE on Saphire Without MOCVD Step
CompoundSemi News Staff

July 3, 2006...Researchers at the Laboratory of Advance Semiconductors for Photonic and Electronics in Lusanne, Switzerland, report demonstrating growth of high quality gallium nitride (GaN) templates on sapphire substrates using hydride vapor phase epitaxy (HVPE). They were able to eliminate the costly MOCVD growth step typically used in HVPE deposition. According to the findings published in June 12 2006 issue of Applied Physics Letters (88, 241914, 2006), the researchers were able to grow thin GaN layers (d=8 µm) on c-plane sapphire substrates with dislocation densities lower than 2×108 cm–2. The group describes, “a two-step process similar to that of metal organic vapor phase epitaxy.” The article sites ex situ surface preparation and nucleation layer thickness to be among the most critical factors to consider in attempting to grow high quality GaN epi layers. The surface preparation included cleaning the sapphire layer in hydrogen before exposing it to ammonia gas at 1045 degrees C for 4 minutes.

The group reportedly used a commercially available Aixtron reactor to achieve the desired HPVE growth thickness. The researchers contend that ex situ surface preparation combined with GaN growth of the proper thickness allows control of polarity and dislocation density. The researchers also site the use of in situ reflectivity monitoring as another technique of optimizing GaN growth. The less expensive growth technique holds promise in the production of transistors, lasers, and LEDs. While the group does not have plans to commercialize the technology, a number of companies have shown interest.

TriQuint, Nitronex, and sp3 to Develop GaN on Silicon-on-Diamond Substrates
CompoundSemi News Staff

July 3, 2006...TriQuint, a compound semiconductor company focused on radar development, and Nitronex a specialist in growing gallium nitride (GaN) on silicon, will collaborate with sp3 as part of Phase II of a Small Business Innovative Research grant from the US Missile Defense Agency. Sp3 Diamond Technologies has reportedly won a Phase II Small Business Innovative Research (SBIR) II grant for 100mm GaN on silicon-on-diamond (SOD) development from the US missile defense agency for radar transmit and receive modules. The research will also be focused on documenting the process and performing initial reliability testing for the GaN on SOD substrates. The award comes after the completion of Phase I in which sp3 developed 100mm SOD wafers with a GaN top surface, in addition to extensive modeling and performance testing. The company was able to demonstrate a junction temperature drop of 80 degrees Kelvin even with an increase in power of 37 percent. Nitronex which specializes in GaN on silicon technology will work with sp3 to fabricate the GaN material on the SOD substrate. TriQuint will also be modeling the technology for MMIC development. sp3 New Release

IQE Wins International Safety Award

July 3, 2006...Merchant epiwafer supplier, IQE Europe Ltd. of Cardiff, UK, was awarded the International Safety Award from the independent panel, the British Safety Council for promoting health, safety, and the best practices for the environment. Reportedly, only companies with exceptional safety records, good safety policies, plans and commitment to health and safety at the highest board level can attain the award. Prime Minister Tony Blair added his support: "I send my congratulations to all those organizations being presented with an award by the British Safety Council. These awards recognize the success that these organizations and their employees have achieved in their pursuit of excellence in the management of health, safety and environmental matters. The Government would like to place on record its application of the support given by the Council in raising awareness of the benefits that effective health, safety and environmental management brings to business, employees and the environment." Company News Release

Vertilas Introduces VCSEL Array

July 3, 2006...Vertilas of Garching, Germany, a maker of vertical-cavity surface-emitting laser (VCSEL) diodes, has announced a 3 X 3 array of VCSELs. The array generates a total output power of 32 mW, with a maximum electrical to optical conversion efficiency of 22 percent. It uses the company’s Buried Tunnel Junction (BTJ)-design for each VCSEL to reduce the heat dissipation. According to the company, it therefore multiplies the advantages of a single VCSEL. Company News Release

SMI Converts Another Nitride MOCVD Machine to Oxide

July 3, 2006...Structured Materials Industries (SMI) announced another of its unique conversions where the company was able to take an MOCVD system and change it to allow depositing of zinc oxide films. This time the company was able to do this with an Emcore D180 nitride reactor. The company has also previously been successful in converting Thomas Swan, and Emcore reactors among others. According to company president and CEO, Gary S. Tompa, the technology allows researchers and producers to address new MOCVD markets without a costly new MOCVD machine. Company News Release

Companies Scramble to Beat ROHS July 1st Deadline
CompoundSemi News Staff

June 28, 2006...Optical component maker, Bookham and LED color control pioneer, Color Kinetics, have both announced that they are now fully ROHS compliant. The ROHS directive (similar to California’s Title 22) bans the use of certain hazardous substances, including lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) and polybrominated diphenyl ethers (PBDE), in electrical and electronic equipment sold into Europe from July 1, 2006. An independent audit by the British Standards Institute (BSi) confirmed that Bookham has reached ROHS compliance ahead of the legal deadline of July 1, 2006. Bookham News Release, Color Kinetics News Release. These two companies will not likely be the only last minute ROHS compliance confirmations from companies in the compound semiconductor and solid state lighting fields.

Nanosolar Secures $75 Million in Funding; Plans to Build New Factory
Scott McMahan

June 28, 2006...Nanosolar, a company originally funded by the founders of Google, has secured $75 million in series C preferred stock financing. The funding adds to the recently secured government factory subsidies of about 10.5 million. The company says its total cash position (including non-debt cash equivalents) is just above $100 million. Previous investors include: MDV-Mohr Davidow Ventures, Benchmark Capital, and Onpoint, and Japanese trading leader Mitsui. SAC Capital, GLG Partners, Swiss Re, Grazia Equity, Christian Reitberger, Capricorn Management, and Beck. Klaus Tschira (via FirstVentury) and Dietmar Hopp, the founders of SAP, also took part in the new funding round.

The company, which is currently in pilot production at a facility in Palo Alto, California, says it plans to use the funding to start building a solar cell factory with an output of solar cells totaling 450MW or about 200 million solar cells per year. Nanosolar is looking at San Francisco as the location of the new factory. The company says it uses thin film, CIGS (copper indium gallium diselenide) technology with a wide array of innovations in processing and manufacturing to create a high efficiency thin film solar cells that are very affordable. Nanosolar indicated that its two years in manufacturing and process technology development have paid off with innovation and advances in nanostructured components, printable semiconductors, rapid thermal processing, low cost substrates, roll-to-roll processing, and fast assembly. The company plans to make to eventually have a panel fab in Berlin, Germany. Company News Release (regarding funding), Company News Release (regarding new factory plans)

Matsushita Develops GaN Vertical Transistor for High-Power Switching
CompoundSemi News Staff

June 28, 2006...Matsushita Electric (commonly known as Panasonic) has reported developing a gallium nitride (GaN) transistor with a vertical structure for high-power switching devices. According to the company, the unique design dramatically reduces the chip area by about one-eighth of conventional planar devices. Panasonic also contends that the transistor successfully suppresses current collapse that is often observed in GaN-based transistors. Current collapse occurs mainly when charges trapped at the surface reduce the drain current at high voltage operation. The company says that the transistor has a submicron channel fabricated using a novel self-aligned process, and it has the good pinch-off characteristics that are required for power switching devices. Panasonic says it has filed seventeen domestic and international patent applications relating to the device. The research and development results have been presented at Device Research Conference 2006, held at Pennsylvania State University, Pennsylvania, U.S. from June 26 to 28, 2006. Company News Release

nLight President Named Ernst & Young Entrepreneur of the Year 2006
CompoundSemi News Staff

June 27, 2006...nLight of Vancouver, Washington USA, a maker of high-powered lasers, announced that company president and CEO, Scott Keeney was named Ernst & Young Entrepreneur of the Year 2006 for the Pacific Northwest region of the United States. According to nLight, the award is given to outstanding entrepreneurs who are building and leading dynamic and growing businesses. This year marked the 20th aniversery of the gala event at the Westin Bellevue, June 23, 2006. “This honor and award belongs to over 100 employees at nLight who have done a fantastic job. Because of our great team, nLight leads the world in high-power semiconductor lasers used in a variety of applications, including prostate surgery, entertainment systems, and aircraft defense. We remain extraordinarily driven to continue to grow. This is a tremendous honor,” said Keeney. As a Pacific Northwest award recipient, Mr. Keeney is eligible for consideration for the Ernst & Young Entrepreneur of The Year 2006 national program. Award recipients in several national categories, as well as the overall national Ernst & Young Entrepreneur Of The Year award recipient, will be announced at the annual awards gala in Palm Springs, California on November 18, 2006. The overall national Entrepreneur of the Year award recipient is then considered for the world event held in Monte Carlo. nLight News Release

Veeco and KOPTI Collaborate for SSL Advancement

June 27, 2006...Veeco Instruments Inc. of Woodbury, New York USA, and Korea Photonics Technology Institute (KOPTI) of Gwangju, South Korea, have reported entering into a collaborative relationship for solid state lighting advancement. Under the terms of the agreement, Veeco will ship its latest GaNzilla metal organic chemical vapor deposition (MOCVD) tool used in the manufacture of HB-LEDs, and it will place key technical experts and other process support at KOPTI's facility. Veeco indicated that the Veeco-KOPTI site will be used for research and development, training, and demonstrations for KOPTI's R&D efforts as well as those for other Korean HB-LED manufacturers. Additionally, Veeco and its LED customers would be allowed to use KOPTI's LED characterization and chip fabrication facilities. The agreement also includes potential sharing of solid state lighting technology and intellectual property created as a result of this collaboration. Content continues for LIGHTimes SecondPage members...

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Commentary & Perspective...

Where are the LEDs?

July 5, 2006...Our news editor, Scott McMahan, evaluates what's actually available to the general public in LED-based residential lighting these days, and reports his findings in this guest editorial. JMcD

In my recent attempt to see how widespread LEDs for general lighting have actually penetrated the marketplace at this stage of their rollout, I visited all the local stores in my area in Austin, Texas where I thought I might find LED-based products. I chose: Super Wal-Mart, HEB a grocery store chain which has expanded to include department store items, and Loews building supply and Home Depot, two large chains devoted to products for individuals wanting to do home projects themselves. The results were quite disappointing.

The only LEDs-based products I found were not for general lighting. They were merely decorative lights designed to look like candles, which I found at Home Depot. That particular store had several different LED fixtures for general lighting on their website. However, one of their many usually knowledgeable workers, said, “I’m sorry I simply don’t know enough to help you with that.” I continued the hunt by myself down the long isles devoted to lighting. They sold incandescent, halogen, and fluorescent lights of most every variety, but there was only one LED light set, which was designed to look like candles. They did have "rope lights" that appeared to be LED-based, but upon closer inspection, they were not.

Online, Home Depot (search for LED) offers some LED-based lighting fixtures for outdoor lighting. There was also a 120V LED light fixture in the form of a bulb with 35 LEDs. These were all made by a company called Hampton Bay which makes fans and mostly conventional lighting. To be fair, Jo Ann reported that her local Walmart carried LED “fairy lights” last Christmas (Ref: editorial) and she recently found a set of four solar powered garden white LED "coach lights" by Brinkmann at her rural Walmart in Central Texas for about $18, but that was it. The Brinkmann product has a notice that the product was made in China and carried the notice that it was "protected by US-Pat. No US D492,437." However, I was not able to find either LED fairy lights or coach lights at my local Super Walmart. My local Super Walmart does offer some LED-based products including personal reading lights and nightlights, and Jo Ann has also found a variety of single white LED-based reading lights for individuals reading books in bed at her local Hastings bookstore, yet another fairly large chain. In our opinion, these token entries aren't yet general lighting products, but they're a start.

While a number of companies have released LED fixtures for general lighting, they obviously aren’t widely available to general consumers yet. What's more, I found that people still have considerably less understanding of LED lighting than the companies that sell to the public. What those companies are selling can indeed be can be found online, however. Dozens of different fixtures, desk lights and lamps for indoors and outdoors are available on eBay for example. One problem is that there are often two levels of prices for the same type of items. Desk lamps from Hong Kong start at $15.00. Similar looking desk lamps with roughtly the same features from Philips start at about $49.00. They each include 8 bright white LEDs. Like the other products found in stores or online, the sellers in Hong Kong don’t indicate what company manufacturers or packages the actual lamps, which begs the question of whether or not the products are patent compliant.

Title 24 Energy efficiency standards in California, IRS tax deductions for energy efficient commercial buildings in the USA, and the International Energy Agency report on the worldwide benefits off efficient lighting (Ref: Coverage) all point towards efficient use of electricity in lighting such as using LEDs. But... LED makers have only come out with a relatively small number of products for general residential lighting. Most of what is available is obviously targeted at the high-end construction market such as hotels, nightclubs, pricey luxury homes and high end commercial store displays. According to some industry insiders, the prices are simply beyond what most consumers can afford in initial cost.

The market appears to have already stocked plenty of LED flashlights, battery powered desk lamps, and car decoration and taillights, traffic signals, and sign lighting. LED-based street lights are now plentiful, and some companies have come out with LED landscaping lights. However, the general lighting market for inside homes still has a long way to go. At this stage, solid state lighting (SSL) appears to be generally confined to niche markets. Plug-in, AC LED products are still relatively rare and expensive. Many in the SSL industry want change all that.

Permlight is one such company. Working in conjuction with Progress Lighting, Permlight recently released an array of residential lighting solutions using their Embryten line of LED modules. The jointly introduced products include many designs of pendant lights, recessed trims, surface mounts, step lights, under cabinet lights, cove lighting, in wall lights, and exterior sconces. The web site supplies a list of Permlight certified design consultants to help design the right residential lighting.

TIR is another company that we regularly cover that makes end products for general lighting applications http://www.tirsys.com/products/architectural-led.htm. Their partners are beginning to put their lexel technology advances into products including residential lighting. (Ref: Coverage)

OptiLed also offers a range of AC LED-based fixtures for indoors. Some are retrofitted bulbs with arrays of LEDs and others retrofitted for halogen fixtures. They sell a variety of accent lighting solutions too. These are in addition to many outdoor varieties. Optolum is reportedly selling well to high end retail stores and doing custom designs, but OptoLum's CEO, Joel Dry is keeping his cards close to his chest. He did report, however, that the market for undercounter lighting for home kitchens and for bathrooms is gaining momentum, but they're still too pricy for the general public's pocketbook.

So LEDs appear to still be confined to retail and commercial spaces. Hopefully this will change soon as prices start coming down and the products begin to be stocked by popular general hardware and lighting stores. One key to accellerating the market might be to concentrate on convincing hardware product manufacturers to include LEDs as part of their next gen hardware rather than battle with stand-alone lines. We'll keep looking. --Scott McMahan

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