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Editorial: GaN Foundry Services Finally in the News
 
... It's been a long time coming, but two major USA compound semi houses, TriQuint Semiconductor of Hillsboro, Oregon and Cree of Durham, North Carolina have announced they're opening their doors to GaN electronic foundry customers (v.s. GaN-based LEDs) . Both companies took the opportunity of the IEEE MTT-S International...
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Umicore Plans Capacity Expansions for Germanium Substrates and Rechargeable Battery Materials
CompoundSemi News Staff

June 30, 2008...The Materials Technology Group of Umicore announced that it would increase the production of its germanium semiconductor substrates for use in high efficiency solar concentrator cells. The company indicated that it would also expand its capacity for lithium-ion battery materials. The capacity increase for germanium wafers will reportedly be set up at the company’s Quapaw, Oklahoma USA facility. Umicore says that construction at the site will begin in July and is scheduled to be completed in the spring of 2010.

The combined investment level is expected to reach € 45 million. Umicore points out that both investments will strengthen its offering of materials for clean technology applications. Additionally, Umicore said that the facility will effectively double the wafer production capacity of its existing production site in Olen, Belgium to 900,000. The company indicated that its Quapaw’s location has the advantage of being close to the activity’s sizeable customer base in the United States. The company says its solar cells have equipped the most currently launched satellites and also longer range missions such as NASA’s current Phoenix Mars Lander. Umicore said it will also expand its production capacity for cathode materials (3) for use in lithium-ion rechargeable batteries at its facilities in Cheonan (South Korea) and Jiangmen (China). The company said it would add new production lines which would be operational by the second quarter of 2009. Company News Release

TriQuint Semiconductor Appoints Former Intel Executive to VP Position
CompoundSemi News Staff

June 30, 2008...TriQuint Semiconductor announced that it has appointed Steve Grant to be a new VP of worldwide operations. Mr. Grant worked at Intel Corporation for the last 27 years. He was most recently Vice President of Intel's Technology and Manufacturing Group in Oregon. Mr Grant managed the Fab manufacturing network. According to TriQuint, Mr. Grant improved the manufacturing structure and efficiency to reach record performance levels. He holds a bachelor of science in material science from the University of Illinois.

"I am very excited to have Steve join the team. His experience at the world's largest and most advanced semiconductor company will bring significant know-how and benefits to TriQuint. We feel fortunate to have attracted such an industry expert," Ralph Quinsey, TriQuint’s CEO stated. TriQuint News Release

XenICs Inaugurates Volume Production in Singapore

June 30, 2008...XenICs, an infrared detector maker based in Leuven, Belgium, has established a Singapore based subsidiary sInfraRed Pte Ltd. sInfraRed, is 100 percent owned by XenICs, and it provides marketing, sales, and support in addition to volume production and customization of XenIC’s products in Asia, Australia, and the Middle East. According to XenICs, sInfraRed will cover the full spectral range of its product portfolio including InGaAs products. sInfraRed is targeting lower-cost volume production and customization of products for local markets. sInfraRed is reportedly expected to achieve significant cost reductions for XenICs' expanding large volume production of advanced cameras and infrared detector solutions. XenICs says that it established sInfraRed as a consequence of the strong Euro currency position. XenICs indicates that the location will help it compete with USD-denominated competitors.

XenICs noted that Raf Vandermissen will head sInfraRed, and the subsidiary will act as sales office for Asia, Australia and Middle East to support the existing distributor network in these regions. XenICs also indicated that sInfraRed will serve as a manufacturing base for ROICs and PCBs in subcontracting projects and a place for custom product development for camera and ROIC design.

"With this geo-strategic expansion," says Bob Grietens, founder and CEO of XenICs, "we combine XenICs' flexibility in terms of advanced product development and state-of-the-art product performance with substantial price reductions in volume markets. We can also secure supplying worldwide markets that are better served locally than from our European home base." Company News Release

RFMD Releases High-Performance Out-of-Band Tuner for Digital Cable

June 30, 2008...RFMD of Greensboro, North Carolina USA, has released an out-of-band tuner for use in cable and set-top box and digital cable ready television applications. According to the company, the S510075-33Z is designed to provide original equipment manufacturers (OEMs) with energy efficiency while meeting the increasing performance requirements of cable devices.

The S510075-33Z consists of an input automatic gain control (AGC) amplifier integrated with, a mixer and an AGC video amplifier. It reportedly delivers a 60 percent size reduction and 25 percent reduction in power consumption compared to the previous generation S510065-55Z. The company says that the S510075-33Z leverages its innovations in silicon CMOS design techniques to deliver the improvements while maintaining the required low distortion performance necessary for end market applications. RFMD notes that in 2008 it will expand its portfolio of CATV products to include new generations of active splitters, programmable return path amplifiers and line amplifiers. Company News Release

Ulvac to Produce Turn-Key Thin Film Solar Production Equipment
CompoundSemi News Staff

June 25, 2008...Ulvac of Japan, a tech firm formerly know for its vacuum technology, announced plans to start providing turnkey thin-film (non-silicon) solar cell manufacturing equipment, according to a Nikkei Net article. The company is apparently betting heavily on the demand it expects, before it has many customers lined up, the article indicated. The company reportedly spent about 3 billion yen (about $30 million) on a thin film solar cell demonstration production line.

China Solar Power has ordered the equipment to produce 50MW of amorphous thin-film solar cells per year from Ulvac. China Solar Power revealed in the article that it hopes to have its first solar cell production factory up and running in the spring of 2009. The article noted that startup companies hoping to specialize in solar power are looking to turn-key production solutions to start immediately. So far, 50MW of amorphous thin film solar capacity costs about 10 billion yen (about $100 million), the article estimated, but 50MW of polycrystal silicon solar cell production capacity is estimated to cost about 6-7 billion yen (about $60 million to $70 million). Ulvac and companies like it hope to reduce costs for its solar production equipment. Ulvac has made about $2.34 billion (251 billion yen) in estimated revenue for the fiscal year ending in June 2008. Ulvac predicts that in four years it will get about 100 billion yen from turn-key solar production equipment.

Laser Diode Transceiver Consumption to Have Nearly Eight-Fold Increase in Decade
CompoundSemi News Staff

June 25, 2008...ElectroniCast Consultants, a market and technology research firm, has released a new market forecast and analysis of the global market consumption and technology trends of hybrid and monolithic integrated edge-emitter laser diode (EELD) transceivers. According to the company, the United States consumed about 42 percent of the EELD-based fiber-optic transceivers worldwide in 2007. The company noted that the global consumption of EELD-based fiber-optic transceivers worldwide was $3.24 billion in 2007. The company predicts that the global consumption of these transceivers will have a nearly eight-fold increase to to $25.7 billion in 2017.

The company predicts that by 2012, the global consumption of monolithic transceivers of this type will reach 11 percent penetration of global integrated EELD transceiver production in 2012. According to the company’s report, this penetration rate will nearly quadruple to 42 percent ($10.6 billion) by 2017. The company noted that in 2007, single-channel EELD transceivers represented 27% of global consumption value while 2-12 channel transceivers accounted for 55% ($959 million). The company projects that the value share of the single-channel EELD based transceivers will expand to 38% ($4.7 billion) in 2017, the 2-12 channel transceiver value share will drop to 34%, and the remaining portion of 28 percent of consumption will be the 16-128 channel transceivers. Company News Release

Mitsubishi Electric Corporation Installs Aixtron Tool for Blue-Violet Laser; VPEC Orders Aixtron Tool for Capacity Increase
CompoundSemi News Staff

June 25, 2008...Aixtron of Aachen/Germany announced a successful installation and commissioning of an MOCVD system for the production of GaN-based blue-violet lasers at Mitsubishi Electric Corporation (MELCO) of Japan. In other company news, epitaxial wafer producer, Visual Photonics Epitaxy Co. Ltd. (VPEC) of Taiwan ordered an Aixtron system for the production of microelectronic and optical devices. Aixtron says that MELCO began operating its AIX 2600G3 HT system with an 11 x 2-inch configuration for the development and volume production of gallium nitride (GaN) based lasers for high-density optical storage and related applications. Aixtron points out that GaN-based lasers operating over the 390 to 420 nm emission wavelength range are becoming very important commercially.

MELCO commented, “Our previous experience with our existing Aixtron G3 MOCVD tools has confirmed the high quality of the engineering, service and process technology. Those systems have performed very well for the manufacture of AlGaInP-based high-power red lasers. We now look forward to the same high standard of throughput and economics for the new generation of blue-violet lasers.” Aixtron News Release

Aixtron noted that its AIX 2600G3 IC systems will be delivered within this year for installation at VPEC’s facilities in Ping-Jen City, Taoyuan, Taiwan. Dr. James Huang, General Manager of VPEC’s Microelectronic Products Business Unit commented, “Since last year, we are continuing our strategic plan to build up additional capacity to meet growing demand from our customer base for microelectronic and optical devices.” Aixtron News Release

Solar Cell Investments to be on Par with with Semiconductor Investments by 2010
CompoundSemi News Staff

June 23, 2008...iSuppli Corp, a market research firm, has predicted that worldwide investments in all photovoltaic cell production (including silicon) will rise to the same level as the worldwide investment in semiconductor manufacturing by the year 2010. According to iSupply, global production of PV cells is expected to rise to as much as 12 Gigawatts (GW) by 2010. This would be up from 3.5GW in 2007, the company said. iSuppli predicted that by 2010, as many as 400 production lines in the world that can produce at least 1 Megawatt (MW) of PV cells per year will be in place. iSuppli says that this represents a four-fold increase from about 90 to 100 production lines in 2007. The company also indicated that that factories capable of 1GW of annual PV production also will be established in the future.

“The market for PV cells is estimated to grow by 40 percent annually until 2010, and 20 percent beyond,” said Dr. Henning Wicht, senior director and principal analyst, MEMS and photovoltaics, for iSuppli. “Nearly all market participants plan to increase their sales by a Compound Annual Growth Rate (CAGR) of 40 to 50 percent during the next few years.” The company further predicts that the cost of electricity from photovoltaic cells and the cost of electricity derived from the electrical grid will reach parity beginning in 2012. Company News Release

Strategy Analytics Predicts DBS Market to Offer GaAs Volume Growth but Limited Revenues
CompoundSemi News Staff

June 23, 2008...Market research firm, Strategy Analytics (SA), forecasts healthy GaAs component demand through 2012 for the direct broadcast satellite (DBS) market. The company makes this prediction in its report entitled, “GaAs Device Demand from Direct Broadcast Satellite Markets 2007-2012.” According to SA, the growth will occur for GaAs within DBS as DBS platforms continue to implement digital video recorder capabilities that allow consumers to record content, pause live TV and skip advertisements. SA predicts that demand for GaAs components in this market will largely be derived from the low noise block down converter function where SA says GaAs component volumes will increase at a CAAGR (compound annual average growth rate) of 12 percent through 2012.

SA points out that the increasing popularity of personal video recorders (PVRs) / digital video recorders (DVRs) requires multiple tuners in the set-top box as well as multiple LNBs (low noise blocks) to record one program while viewing another for example. “PVR/DVR functionality translates to multiple LNBs, thus GaAs will benefit from this trend as multiple components are used in LNBs,” observed Asif Anwar. “However, while volumes will increase, low ASPs will counter revenue growth with CAAGR limited to 6 percent through 2012.” Company News Release

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Commentary & Perspective...

GaN Foundry Services Finally in the News
Jo Ann McDonald, founding editor

June 23, 2008...It's been a long time coming, but two major USA compound semi houses, TriQuint Semiconductor of Hillsboro, Oregon and Cree of Durham, North Carolina have announced they're opening their doors to GaN electronic foundry customers (v.s. GaN-based LEDs) . Both companies took the opportunity of the IEEE MTT-S International Microwave Symposium (IMS 2008) in Atlanta, Georgia to make their announcements. The world has embraced GaN for LED applications rather nicely. Without GaN you simply wouldn't have blue spectrum LEDs (which includes green, white and UV). But for those of us who have been championing GaN for electronic applications for what seems to be decades, the fact that foundry doors are finally opening is great news. The only thing yet to be determined is if there are enough customers out there to make the efforts worthwhile.

As usual in the field of advanced compound semi materials science, this latest "overnight success story" has actually taken about 20 years to unfold. GaN electronics finally hit the ultimate commercialization goal by enjoying a few days in the spotlight at MTT-S in Atlanta. Stars of the show (from our point of view) were TriQuint and Cree with their individual flavors of GaN-based foundry services for electronic applications.

TriQuint is generically referring to their process line as "GaN Foundry Service" which has a nice, simple, straightforward ring to it, whereas Cree is capitalizing on their existing MMIC foundry offerings calling their foundry services an expansion of their standard full-wafer (SFW) MMIC Foundry service to include shared multi-project (SMP) "pizza mask" foundry runs on a quarterly basis. Cree's SMP service is available for both SiC MESFET and GaN HEMT MMIC processes. Not so straightforward, but if you're a MMIC designer, you get the gist. I call it all "GaN electronic foundry services" as there are sure to be more players in this arena if and when customers start to line up at the newly opened doors at TQ and Cree.

TriQuint's announcement was targeted to customers with circuit designs intended for production starts in September of 2008, underscoring all the virtues of GaN for electronic applications that those of us inside CS circles have come to know so well. The fresh phrases they used that I liked especially were: (1) that GaN "offers considerable power savings and smaller device form factors for space-conscious design applications" which gave it a somewhat sexy sound, and (2) that: "The benefits lead to better performance and lower overall system costs for the customer, and can shrink carbon footprints for network system operators focused on reducing global warming" which makes GaN sound downright trendy.

TriQuint's intrepid director of defense product marketing, Gailon Brehm, who has been connected with the various DARPA-backed wide bandgap development projects for many years, was spokesman for the offering noting that TriQuint’s GaN Foundry services will initially target power amplifier applications through the Ku frequency band. He was quoted as saying, "Now that we’ve released the first member of our GaN discrete amplifier family for defense, commercial and space applications, we’re welcoming Foundry customers who have their own circuit designs ready for September 2008 starts. We want to meet with customers, identify their needs and develop a successful implementation production schedule." I'm sure they do. Virtually everyone in the GaN electronics community wants to meet with customers and implement a production schedule. They'd like it even better if they were prompt-paying customers with high volume requirements and feasible specs.

TriQuint has been a tremendous supporter of early stage GaN development and has kept an open mind about GaN from the outset. You may recall they were the first to run Nitronex' designs for impressive proof of concept. They've had their noses to the GaN grindstone since GaN became a workable reality, and their due diligence looks like it's now positioned well. They had a huge order come in March from IQE Plc for GaN epiwafers with deliveries scheduled throughout 2008 that have helped support TriQuint's ongoing development efforts and products for both defense and commercial applications. IQE itself has a great commercial GaN effort going via its acquisition of the old Emcore epiwafer foundry services, now called IQE-RF in Somerset, New Jersey.

TriQuint's own high frequency GaN electronic device family, around which the foundry services are likely to revolve, includes discrete die-level devices operate up to 18 GHz, have 55% power added efficiency (PAE), and can produce up to 90 Watts of output power. The boilerplate marketing pitch underscores that "GaN power technology has garnered significant defense and commercial interest because of its ability to operate with substantially greater power density (more wattage per square millimeter) and efficiency compared to other commonly used solid-state amplifier technologies. These factors enable the development of more efficient, smaller amplifiers capable of operating at higher system voltages, which lower overall system current demand and reduce the cost of power conversion." They turned to Strategy Analytics for the applications' pitch stating that...

"Strategy Analytics sees future radar, communications, EW [electronic warfare] and smart munitions platforms in the defense sector driving early demand for GaN. There are also a myriad of commercial opportunities within wireless infrastructure and satellite communications as well as those in broadcasting and medical markets. Inherent GaN properties including high power at high frequency, coupled with high voltage and wide bandwidth performance, make gallium nitride a technology that will see broad applications as it evolves in the marketplace. GaN’s further advantages including reduced form factors and weight savings translate into system efficiencies that positively impact both capital and operating expenditures.” That credited to our good friend Asif Anwar, Director, GaAs and Semiconductor Technologies, Strategy Analytics.

Cree has also been working on GaN for a long, long time. Traditionally a SiC house, they acquired tremendous GaN expertise when they integrated ATMI's GaN team, headed by our good friend George Brandes. George traditionally grows great GaN and, he's a great team player. But when Cree acquires you it's almost as if you fell off the face of the earth. You never hear from those people again until an announcement like this proves that they're not only still doing what they do best, but that they've been up to something really special behind those closed doors. My hunch is that what Cree is offering could be the best of the best. Cree's announcement at MTT-S of the ensuing of GaN foundry services also came with the announcement of their latest GaN MMICs which include a wideband 5 watt distributed amplifier operating from DC to 6 GHz and a higher power, 25 watt reactively matched amplifier operating from 2.5 to 6 GHz. Both MMICs are geared for a variety of applications where high power over broad bandwidths is required. Their foundry offering is an expansion of what they call their standard full-wafer (SFW) MMIC Foundry service to include shared multi-project (SMP) "pizza mask" foundry runs on a quarterly basis. This SMP service is available for both SiC MESFET and GaN HEMT MMIC processes.

Jim Milligan, Cree's director of RF and microwave products was spokesman for the MTT rollout and noted that: "These products can provide our customers with the performance improvement and size reduction benefits of microwave circuit integration in convenient 'drop-in' 50 ohm amplifiers. Further, our new SMP foundry service will be ideal for lower-cost prototyping of SiC or GaN MMICs by allowing customers to purchase a portion of a shared multi-project wafer." Our good pal John Palmour, executive VP for advanced devices at Cree and incredible longtime champion of wide bandgap electronics, weighed in adding that: "This MMIC milestone is the culmination of many years of internal investment and external support from the U.S. Department of Defense, the Title III Office, and the Defense Advanced Research Projects Agency (DARPA). We are extremely pleased to see the results of these efforts beginning to pay off for both the military and commercial markets." That's giving credit where credit is due. Overdue, in fact. GaN electronics has come a long way, the hard way. The next great news will be that device designers are walking through the newly opened foundry doors.

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