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Contaminated Wafers
Source/Type:
Editorials
Author: Jo Ann McDonald, founding editor
March 25, 2008... Send us your "contaminated wafer" stories. They're so colorful!
Clip that and tack it onto the cafeteria bulletin board. It might get a
laugh. But seriously... the industry blooper stories that have informally passed
by our editorial "desks" over the years have, indeed, turned out to
be more colorful than your normal, everyday compound semi related stories.
I was reminded of one just the other day. It took place years ago, and involved
the typical misjudgment an eager but technically inexperienced "marcom" (marketing and communications)
team can sometimes exhibit. The company involved will remain nameless, but was
one of the original wafer fab companies that started out as an independent,
was acquired by a conglomerate, then like too many others it eventually vanished
from my radar screen. It was time for the marcom team, which was made up of
inhouse supervisors and outside contractors, to come up with a clever, eye-catching
ad for what used to be our industry's primary thick, slick magazines. In case
you haven't noticed, or if you're new to the CS industry, we haven't seen a
"thick slick" in years! Even silicon has been on the slim fast diet,
so it isn't just hard times for the compounds. This is an ancient times wafer
fab story, which takes place back when people actually had ad budgets.
The marcom team hired a high priced photographer, donned visitor bunny suits
and descended on the company's cleanroom where they, of course, had their pick
of camera shots. Bunnies abounded, but people shots wouldn't make the cut. Too
weird. Too spaceage unreal. The team was there to make the wafer the
star. There were wafers galore, of course, in all stages of manufacture, but
they were all so clear and... well, rather nondescript. Certainly not
the stuff a flash camera would take to kindly. The marcom team and their camera
person searched and searched, clicked and clicked, much to the consternation
of the bunny suited professionals, all of whom hid their glares behind their
safety glasses and kept on working.
"Camera alert! Colorful wafer. Really colorful wafer!!! Huzzah!!!"
the photographer shouted. Everyone on the marcom team agreed and the marcom
director slapped the hand of the techie who tried to remove the wafer from their
gaze. It was a nice hazy blue/green colored wafer. Quite beautiful in the right
light. Almost glowing, if properly lit from the equipment the photographer started
to set in place. The team pushed protesting bunnies out of the way and got to
work. Click, click, click, click.... in only two hours, they surely had it.
Rush to the photo lab (no "photoshops" or digital capability back
then, of course) and in only two weeks, they got their plenty to choose from
and obviously chose the most colorful one.
Since everybody trusts a marcom team (or, more likely, simply ignores them)
nothing happened until the project was at the point of no return. What obviously
and painfully came to eventually be realized, the company person who signed
off on the project before it went to press wasn't a technical person. Shortly
after the four-color separations were already at the magazine publishers print
shops and the runs locked in, the sad but revealing truth came to light. It
occurred when three big boxes of lovely brochures featuring the now infamous
colorful wafer were presented to the entire staff of marketing and sales people
for their quarterly strategy meeting. This was to be the marcom surprise of
the season and the first time the seasoned sales pros even knew of the project.
They actually worked in the field. With prospective customers who knew their
wafers. Like the kind of people who were supposed to get the brochures and read
the ad. One especially bright sales gal who actually knew her cleanroom stuff
... and the products the company actually produced, picked up one of
the gorgeous finished brochures and said: "Do you guys realize you've
featured a contaminated wafer?" Obviously not.
After a lengthy discussion of what a contaminated wafer was and why
featuring it in the company's ads and brochures was not a particularly
smooth move, given that everyone who sees those ads and brochures is likely
technically savvy enough to know what they're looking at, the tone of the room
went down a few notches, eventually to match the status of those responsible
for the blunder. The only upside they could think of was that the photograph
would certainly be noticed. There have been other such stories, like the one
where bunny-suited cleanroom workers were asked to take off their safety glasses
for a photo op because the safety glasses made the process guys look too alien.
That picture actually made it to print too, and again, the offending company
will remain nameless.
So think of this as an invitation to send me your contaminated wafer stories,
or any other CS industry horror stories you may have encountered along the way.
Kind of like a written version of CS MAN-Tech's old "ugly picture contest,"
which I miss. We have plenty of "beautiful" pictures. It's the ugly
ones that end up making us laugh. And I'm sure you'll agree that humor is what
we need more of during these continued hard times.
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